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WORLD INTELLECTUAL PROPERTY ORGANIZATION 

International Bureau 



INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCI) 



(51) International Patent Classification $ : 

G01N 35/00, 35/02 



Al 



(11) International Publication Number: 
(43) International Publication Date: 



WO 90/08326 

26 July 1990 (26.07.90) 



(21) International Application Number: PCT/US90/00065 

(22) International filing Date: 3 January 1990 (03.01.90) 



(30) Priority data: 
295,498 



10 January 1989 (10.01.89) US 



(71) A»lkaat: MEDICAL ROBOTICS, INC. [US/USJ; 125 

Tfcade Street, Lexington, KY 40510 (US). 

(72) Inventor: CLOYD, William, C. ; 4388 Fort Springs Road, 

Lexington, KY 40513 (US). 

(74) Agent: KING, J., Ralph ; King and Schicfcli, 3070 Harrods- 
burg Road, Suite 210, Lexington, KY 40503 (US). 



(81) Designated States: AT (European patent), BE (European 
patent), CA, CH (European patent), DE (European pa- 
tent), DK (European patent), ES (European patent), FR 
(European patent), GB (European patent), IT (European 
patent), JP, LU (European patent), NL (European pa- 
tent), SE (European patent). 



Pnbliined 

With international search report 



(54) Title: ROBOTIC LIQUID SAMPLING SYSTEM AND METHOD 



(57) Abstract 

A sampling system and method especially adapted 
for blood is provided wherein a plurality of sample tubes 
(12) are positioned for ready access on a support wheel (10)1 
Ihe blood is processed by robotics (22) under the control of 
a microprocessor (27) that includes indexing of the wheel, 
identifying the container and indicating the condition of the 
blood. Signals can be obtained in the processing system, the 
information maintained matched to the sample and ana- 
lyzed, and data generated and stored without human inter- 
vention. To obtain the serum separation, the support wheel 
Is placed in a centrifuge before the processing steps. The 
sample tubes (12) are removably positioned between adja- 
cent radial (15, 16) arms on the wheel and are pivotal in a 
pendulum fashion to allow the centrifuge operation. The 
.wheel can be robotically.picked up and moved to and from 
ihe centrifuge or storage positions. 



TOkKROPRO&SSOf 27 




BEST AVAILABLE COPY 



t .tit. ThS £ 



■» . 



FOR THE PURPOSES OF INFORMATION ONLY 

Codes used to identify States party to the PCT on the front pages of pamphlets publishing international 
applications under the PCT. * 



AT 


Aostm 


E5 


Spam 


MG 


Madagascar 


AU 


Aotfrala 


FT 


Fnhnd 


ML 




B8 


Barbados 


FA 


France 


MR 


Mauritania 


BE 


Befcann 


GA 


Gabon 


MW 


Makwi 


BF 


Burkaia Faao 


GB 


United Kingdom 


NL 


Netherlands 


BG 


Bufcaria 


. HU 


Hungary 


NO 


Norway 


BJ 


Benin 


rr 


Italy 


RO 


Romania 


BR 


Brazil 


jp 


Japan 


S> 


Sudan 


CA 


Canada 


KP 


Democratic People 1 ! Republic 


S£ 


Sweden 


CF 


Central African Republic 




of Korea 


94 


Senegal 


CG 


Congo 


KR 


Republic of Korea 


SU 


Soviet Union 


CH 


Switzerland 


U 


Liechtenstein 


TD 


Chad 


CM 


Cameroon 


LK 


Sri Lanka 


TG 


Togo 


DE 


Germany, Federal Repufafic of 


UJ 


Iicccmbourg 


LB 


United States of America 


DK 


Denmart . 


MC 


Monaco 







WO 90/08326 



PCIYUS90/00065 



-1- 

R0B0TIC LIQUID SAMPLING SYSTEM AND METHOD 



Background of the Invention 

The present invention relates to liquid 
handling and analyzing, and more particularly/ to an 
apparatus and method for processing blood samples 
5 including scanning and separating the samples without 
human intervention* 

The modern clinical pathology lab of today 
includes several machines to accurately analyze blood 
samples for a wide range of characteristics and 

10 diseases. Recently, with the development of 

microprocessing equipment, more and more of the blood 
analysis can be quickly and accurately performed by 
automation. Electronic equipment cabbie of analyzing 
the condition of blood that was not even dreamed 

15 possible just a few years ago, such as analysis of 

cholesterol in the blood, is available on a wide scale. 
Other photo-analyzers for blood and its components have 
been developed and refined where they are now standard 
equipment in the laboratory. Analyzing techniques for 

20 viruses and other foreign bodies in the blood are 
rapidly advancing also. 

While the analyzers per se have thus advanced 



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-2- 

rapidly in the past few years, the system for handling 
the blood samples in the sample tubes has remained 
substantially unchanged. The blood samples are 
generally taken by drawing directly from the patient 
5 into a pre-evacuated tube. A needle extending from the 
heavy rubber stopper of the tube is injected into a 
vein of the patient and the blood flows through the 
needle and into the tube due to ambient pressure* The 
sample tube is then manually labeled and transferred by 

10 a carrier to the centrifuge in another portion of the 
laboratory ~ At the centrifuge r the technician removes 
the sample tube from the carrier and places it into the 
centrifuge along with other samples (or sample tubes of 
water to balance the centrifuge). 

15 The centrifuge is operative to separate the 

blood cells from the serum. This allows the 
pathologist and others to more efficiently study the 
blood sample* The standard practice is to remove the 
sample tube with the separated blood cells/serum and 

20 once again place the tube in another holder or rack 

whereimo^ . a fch£ sssyrum is aspir.ate<l .from JtJ>e. upper portion 
. of tiv^ . ,tyab^ . -'Cbe aspiration step is usually performed 
manually. From this point, the sample tube along with 
the sample cups in which the serum has been placed must 

25 be tagged and are analyzed by machine, or visually by 
the pathologist or other technicians. 

Throughout the process of manual handling of 
the sample tubes/cups, described above, the personnel 
are exposed to the potential of coming into contact 

30 with the blood. If a sample tube or cup breaks , the 
blood of the sample can inadvertently splash in the 



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eyes or other' cavity of the testing personnel. With 
the discovery of the AIDS virus , this contingency can • 
even be deadly. 

In addition to the risk involved in the 
5 manual handling of the blood, the cost of human 

intervention is substantial. Even more so today with 
the spreading of the AIDS virus, the personnel must be 
more highly trained and paid than before. The cost to 
the laboratory, and eventually to the general public, 

10 is becoming a major concern of the health industry. 

Thus, a need is identified for a different 
approach to processing of blood samples, or broadly 
other dangerous liquids, where human intervention is 
minimized. The cost in paying humans to perform the 

15 handling/analyzing steps has simply become too great 
and the risk to human life is also not tolerable. 

Summary of the Invention 

Accordingly, it is a primary object of the 
present invention to provide an apparatus and method of 
20 handling blood, or other- hazardous liquids, while 

overcoming the above disadvantages* and problems of the 
prior art. 

It is another object of the present invention 
to provide a liquid sample processing system wherein 
25 the apparatus and the steps are performed by robotics 
controlled by a computer that is effective for 
analyzing and storing data indicative of the liquid 
condition . 

It is still another object of the present 
30 invention to provide a processing system for liquids 



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wherein a support for a plurality of sample tubes is 
provided in the form of a portable wheel that can serve 
as a bulk carrier for the tubes during centrifuging and 
processing, all by robotic control. 

It is also an object of the present invention 
to provide an apparatus and related method wherein the 
samples within the tubes can be scanned, aspirated and 
transferred to sample cups, as well as other 
processing, without the need for exposure to humans. 

It is a further object of the present 
invention to provide a wheel having support arms upon 
which tube holding units can be easily placed and by 
pendulum action allow centrifuging and at the same time 
analyzing without being removed from the wheel. 

It is still a further object of the present 
invention to provide a tube holding unit for use with a 
support wheel or the like, wherein sample cups can be 
held adjacent the tube throughout the entire processing 
operation. 

It is still a further object of the present 
Invention to provide; tu^-holding unit for a sample 
tube and sample cups with a provision for mounting on a 
pendulum, between the two. 

Additional objects, advantages and other 
25 novel features of the invention will be set forth in 
part in the description that follows and in part will 
become apparent to those skilled in the art upon 
examination of the following or may be learned with the 
practice of the invention. The objects and advantages 
of the invention may be realized and attained by means 
of the instrumentalities and combinations particularly 



15 



20 



30 



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pointed out in the appended claims. 

To achieve the foregoing and other objects, 
and in accordance with the purposes of the present 
invention as described herein, an improved apparatus 
5 and method is provided for processing liquids, such as 
blood, to determine the characteristic or composition 
thereof. The processing system includes a support 
means that holds a plurality of sample containers for 
easy access. An index means is provided for the 
10 support means so that a selected container can be 
positioned at a sampling station upon command. A 
robotic processor at the sampling station is operative 
to process the liquid sample and corresponding signal 
generating means identifies the container and indicates 
15 the condition of the liquid being processed. A 

computer is provided for analyzing and storing data in 
response to. the signals with the end result being that 
the liquid may be analyzed and data generated and 
stored without human intervention. Although the 
20 preferred embodiment will be described hereinafter as 
relating to blood, it should be realized by those 
skilled in the art that other hazardous sample liquids, 
such as radioactive liquids, can be advantageously 
processed by the system of the present invention. 
25 The related method comprises the steps of 

supporting the containers for indexed access at a 
sampling station, indexing the containers to the 
sampling station, processing the sample, generating a 
signal to identify the container and the condition of 
30 the liquid, and analyzing/storing of the data from the 
signals generated. By practicing the method, the 



WO 90/08326 PCT/US90/00065 



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liquid, such as contaminated blood, may be analyzed and 
corresponding data generated and stored without human 
intervention, and, thus, without human risk. 

The computer means of the system preferably 
5 includes a microprocessor, a keyboard or the like for 
programming the microprocessor and memory or data 
storage means. Scanners are provided to generate the 
signals and an indexing means, such as a stepping 
motor, can be used for. the movement of. the support 

10 means r as well as for all robotic actuators required 

for the system. A feedback is provided to provide the- 
microprocessor with position information on a 
continuous basis. 

Preferably, the containers comprise sample 

15 tubes and the . tubes are supported on a wheel having a 
plurality of radial support arms. The tubes are held 
in holding units removably positioned between tfxe 
adjacent arms. The central hub of the wheel has an 
annular shoulder that allows robotic transfer of the 

20 wheel to and from the centrifuge and/or other storage 
locations. 

* i-r.v : Eacfe t*abe holding unit includes a body a*id .* % 
retainer rings for the tube. In addition, in 
accordance with the present invention, each tube 

25 holding unit has a laterally extending receiver for 

sample cups. The sample cups are operative to receive 
a portion of the liquid from the sample tube. Due to 
the integral design of the holding unit, all of the 
component parts are advantageously kept together with 

30 the present invention. Preferably, there are two cups 
associated with each tube and the cups are positioned 



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10 



15 



20 



25 



30 



substantially parallel to the sample tube in the space 
between the adjacent arms of the wheel. 

Each holding unit is supported by a pendulum 
support bar including a detent for retaining the 
holding unit in the upright position. Because of the 
pendulum or pivoting action, the tubes and sample cups 
can swing outwardly during the centrifuge operation 
utilizing the wheel. The pendulum bar is received xn a 
recess between the sample tube and the sample cups 
The detent is preferably a bar magnet on the pendulum 
support bar cooperating with disc magnets having . 
opposite poles on the adjacent arms. An over travel 
pin may be provided on the support bar to cooperate 
with a recess on the support arms. A concave reflector 
' is provided on the tube holding unit so that photo 
energy transmitted through the tube can be reflected 
back for scanning in an improved fashion. 

The process means in accordance with the 
present invention includes a novel processing head that 
mounts at least one aspirator for robotically entering 
and removing at least a portion of the liquid from the 
container, such as the separated serum of centrifuge* 
blood. The aspirator (s) are mounted on a robotically 
controlled telescoping portion, and enter and withdraw 
from the tube under robotic control. 

A robotic arm is provided in accordance with 
the invention to pick up the wheel for transfer by 
means of opposed clamps. The clamps engage an annular 
shoulder on the hub. The wheel serves as a bulk 
storage unit so that the entire processing operation 
can be carried out at more than one position. 



WO 90/08326 PCT/US90/00065 



-8- 



In order to identify the sample being, 
processed at the sampling station, the distal ends of 
the arms may be provided with a code indicia that is 
read by the position scanner. The microprocessor is 
S provided with the appropriate information and controls 
the robotic actuators under exact control. 

Still other objects of the present invention 
will become readily apparent to those skilled in this 
art from the following description wherein there is 

10 shown and described a preferred embodiment of this 

invention, simply by way of illustration of one of the 
modes best suited to carry out the invention. As it 
will be realized, the invention is capable of other 
different embodiments, and its several details are 

15 capable of modifications in various, obvious aspects 

all without departing from the invention. Accordingly, 
the drawings and descriptions will be regarded as 
illustrative in nature and not as restrictive. 



20 



Brief Description of the Drawings 

The accompanying drawings incorporated^ ip. and 
forming a part of the specification, .illustrates several 
aspects of the present invention, and together with the 
description serve to explain the principles of the 
invention. In the drawings: 
25 Figure 1 is a perspective view of the support 

wheel, of the sample processing system of the present 
invention, with all but one tube holding unit being 
removed for clarity of illustration; 

Figure 1A is a perspective view of a typical 
console upon which the support wheel of the present 



30 



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invention can-be utilized, along with a schematic block 
diagram of the processing system circuitry of the 
present invention; 

Figure 2 is a cross-sectional view taken 
5 along a line adjacent the tube holding unit with the 
pick-up head for the support wheel being shown broken 
away and with the actuator illustrated schematically; 

Figure 3 is an exploded side view of the tube 
holding unit with the sample tube and sample cups 
10 illustrated to show their positioning and a cutaway 

portion of the distal end of the mounting support arm 
including the pendulum support bar; 

Figure 4A is a sectional view of the distal 
end of the support arm adjacent the tube holding unit 
15 showing the unit in the 90° pivoted mode during 
centrif uging ; 

Figure 4B is a cross-sectional view taken 
along the distal end of the arm adjacent the tube 
holding unit showing the position of aspirators for the 
20 aspirating step of the procedure with the indexable 
turntable in position to support the holding unit; 

Figure 4C is a cross-sectional view of the 
distal end of the arm adjacent the holding unit similar 
to Figure 4B but showing the scanning operation for 
25 locating the air/serum interface , fibrin or protein 
string and the serum/cell interface; and 

Figure 5 is a cross-sectional view taken 
along line 5-5 of Figure 3 and showing the concave 
reflector behind the tube. 
30 Reference will now be made in detail to the 

present preferred embodiment of the invention, an 



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-10- 

example of which is illustrated in the accompanying 
drawings • 

Detailed Description of the Invention 

With reference now to Figure 1 of the 
5 drawings, a support wheel 10 is illustrated without 
being positioned in any associated equipment. An 
important aspect of the present invention is that the 
wheel 10 is portable and serves as a bulk storage 
device for a plurality of tube holding units 11 (only 

10 one shown in Figure 1)- The tube holding unit 11 will 
be described in greater detail below, but at the 
present time suffice it to say that a sample tube 12 
along with one or two sample cups 13, 14 are positioned 
between adjacent radial support arms 15, 16 of the tube 

15 handling wheel 10. While in the preferred embodiment 
the sample tube 12 will be described as holding blood 
as the liquid, it is apparent that other dangerous 
liquids can be held and processed in accordance with 
the broader aspects of the present invention. 

20 As also shown in figure I; tt4:.r3fl*iea2ffs*'-.<v 

15, 16 are supported 6h -a hiai* 17 • " K'*&e&ttZi;X*ilpg&£u£'& ~s 
18 is provided to receive the drive shaft of a 
centrifuge and the locating shaft of an indexible 
turntable, as will be apparent from the description 

25 below. 

In Figure 1A, the tube handling wheel 10 of . 
the present invention is illustrated at a center 
inspection and serum transfer position of a console C. 
Similar handling wheels may be positioned at one or two 
30 other locations on the console C, such as the wheels 



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10a/ 10b. As illustrated, the wheels 10a, 10b 
preferably undergo centrifuging when positioned in 
these auxiliary positions. Thus, centrifuge operations 
can proceed concurrently with the inspection and serum 
5 transfer at the wheel 10 in the central position. A 
processing head 20, including a telescoping portion 21, 
carries the processing and analyzing transducers, which 
will be described in more detail below. Above the 
processing head 20 is a robotic arm 22 including a 

10 pick-up head assembly 23 that is operative to pick up 

and transfer the wheel 10 from the centrifuge positions 
of the wheels 10a, 10b to the central inspection and 
serum transfer position, and then to other processing 
or storage locations . 

15 A control circuit 25 is illustrated in Figure 

1A with dashed line illustration of connections to the 
wheel 10, the processing head 20 with the telescoping 
portion 21, the robotic arm 22 and the pick-up head 23. 
Compositely, robotic actuators 26 carry out the 

20 necessary movement of these components, as will be 
cleax. as thfi detailed description progresses. 

The heart of the control circuit 25 is a 
microprocessor 27, which may be one of several 

* * 

available commonly used as a component of programmable 
25 index controllers available as off-the-shelf items. An 
input means 28 may be a keyboard or similar device for 
programming the microprocessor to carry out the 
sampling operations. Data storage and memory 29 is 
provided to maintain the information regarding each 
30 individual sample tube 12 and sample cups 13, 14, which 
information carries through the entire process for the 



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-12- 



blood analysis. 

A wheel index means 30 is shown schematically 
and is connected to step the wheel 10 in accordance 
with the program of the microprocessor 27 . A 
mechanical drive, such as a Geneva mechanism with a DC 
motor, or an electrical stepping motor, are good 
choices for this index means. A feedback 31 may be 
provided to keep the microprocessor 27 constantly 
updated as to the position of the wheel 10, as well as 
the position of each of the robotic actuators 26. A 
pair of transducers in the form of scanners, such as a 
wheel position scanner 32 (see Figure 1) and a serum 
scanner 33 are provided and are representative of the 
control and sampling transducers that may be provided 
15 to properly operate the control circuit 25. The 

position scanner 32 can be responsive to a bar code 
label 34 on one or more of the arms 15, 16 (only one 
shown in Figure 1 on arm 16). The label 34 assures 
that the microprocessor 27 is inputted with the data 
for the proper sample tube :*T2 'as . gk&n sample is taken. 
Similarly; each'Wpie 

own bar code -label 35 or similar indicia in order to 
maintain the integrity of the sampling system. The 
scanner 32 may be programmed to constantly confirm and 
25 update information in the microprocessor 27 and the 

data storage and memory unit 29 from the labels 34, 35. 

From the detailed description so far, it can 
be realized that an advantageous result of the present 
invention lies in being able to rapidly and accurately 
process a large number of blood samples without human 
intervention. The tube holding units 11 are positioned 



20 



30 



13- 



around the full periphery of the wheel 10 and the blood 
samples are first centrifuged (see wheels 10a, 10b). 
The wheel being portable, is transferred readily from 
the centrifuge positions to the central processing 
position under robotic control. Each tube holding unit 
10 is then indexed in turn to the sampling station (see 
Figure 1A and compare the uppermost position of Figure 
1). The signals generated by the scanners 32, 33 and 
others are utilized in the computer circuit 25 to 
provide full analysis and data storage for the sampling 
process. 

Moving now to a more detailed description of 
the tube handling wheel 10, reference is made to Figure 
2 wherein the arms 15, 16 are depicted in 
cross-sectional view. The hub 17 is also shown in 
cross-section with the central drive and positioning 
aperture 18 also illustrated. Within the aperture 18 
is a key 35 designed to receive a slot in the top 
portion of a drive shaft of a centrifuge means 36 (see 
Figure 4A) . 

As will' be clear from viewing Figure 4A, the 
centrifuge 36 causes the tube holder 11 to tilt and the 
tube 12, as well as the cups 13, 14 to assume a 
substantially horizontal position. An important 
feature of the present invention is that the wheel can 
serve as a bulk holder and storage device for the 
multiple tube holders 11 without having to transfer the 
holders between the time of centrifuging and the time 

of sampling. 

To make the transfer of the wheel 10, the 
pick-up head 23 on the robotic arm 22 includes a clamp 



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-14- 

assembly comprising a pair of clamps 23a, 23b ^ The 
pick-up head 23 is adapted for engagement with an 
annular shoulder 37 to allow firm gripping' and transfer 
of the wheel 10. The hub 17. further includes through 
bolts 38 and locking pins 39 in order to provide a 
rugged structure for the action that occurs in the 
centrifuge means 36. 

In the sampling position for inspection and 
serum transfer, as shown in Figure 1A, the wheel 10 * 
sits on an indexible turntable 40 , shown in dashed line 
outline in Figure 2. A central locating shaft 41 is 
seated in the aperture 18 during the processing period. 
The shaft 41 is slotted to also receive the key 35 to 
facilitate accurate driving by the wheel index 30. 
15 As best shown in Figures 1-3, the sample tube 

12, as well as the sample cups 13, 14 have caps 12a, 
13a, 14a, respectively. These caps seal each of these 
containers and do not allow escape of any of the blood. 
As previously described, the tube 12 is a standard tube 
20 that has been evacuated and then filled with blood from, 
a patienii-^-'j&Ecing/ cfiPthe: M^od^-itreo /the= tube by - 
ambient pressure. In order to facilitate entry into 
the cups 13, 14 one or more can be provided with a star 
slit cap, as shown as the cap 13a. 
25 The tube is inserted into the holding unit 11 

by extending it through spaced retainer rings 45, 46, 
and so as to rest on the lower platform 47. The tube 
holding unit 11 further comprises a central body 48 
having opposed indentations 49 at the top thereof. 
. 30 These indentations are designed to receive opposed 

fingers of a robotic manipulator (not shown) that can 



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actually load- and unload the individual holding units 
11. 

As best shown in Figure 3, a recess 50 is 
positioned in the body 48. On the opposite side of the 
5 recess from the tube 12 is a lateral cup receiver 51 
for the sample cups 13, 14. Openings 52 in an upper 
web 53 retain the sample cups in position (see Figure 
3). A middle web 54 is designed to help assure 
retention of the cups 13, 14 in the receiver 51. The 

10 openings 52 may also be slit around their periphery 
(not shown) to increase the holding force. 

A lower web 55 of the retainer 51 is adapted 
to set flush on the top of the indexible turntable (see 
Figure 2). This mounting assures that the tube -holding 

15 unit 11 is stabilized during the processing within the 
central station of the console C (see Figure 1A). 

A pendulum support bar 60 serves to pivotally 
attach the tube holding unit 11 to the arms 15, 16. In 
the exploded view of Figure 3, an extension 61 can be 

20 seen to mate with the recess 50. The Figure 4B 

position illustrates the manner in which the tube 
holding unit 11 sits down on the support bar 60. A 
pivot pin 62 just below the extension 61 extends on 
both sides of the bar 60 and fits in cooperating slots 

25 63 in adjacent support arms 15, 16. A bar magnet 64 

also extends across the support bar 60 and cooperating 
disc magnets 65 with opposite poles exposed to the ends 
of the bar magnet 64 serve to form a detent to maintain 
the support bar 60 and the tube holding unit 11 in the 

30 upright position (see Figure 4B). Also included is an 
over travel pin 66 that cooperates with a recess 67, as 



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10 



illustrated. 

The Figure 4A illustration depicts the tube 
holding unit 11 in the centrifuge position upon 
operation of the centrifuge means 36, as briefly 
described above- Advantageously , the pendulum support 
bar 60 allows the entire unit including the tube 12 and 
cups 13 , 14 to pivot in unison. During the 
centrifuging operation, the cells of the blood are 
forced by strong centrifugal force into the bottom of 
the tube leaving the top of the tube filled with the 
lighter serum (see serum S dn Figure 4B). 

It will be remembered that the position of 
the tube holding unit 11 of Figure 4B is where the 
wheel 10 is transferred from one of the side centrifuge 
15 positions and is seated on the turntable 40 for 

sampling. In the preferred embodiment, an aspirating 
needle 70 pierces the cap 12a of the tube 12, and 
extends down to approximately the middle part of the 
tube where the dividing line between the serum and 
cells is located. The objective is to allow withdrawal 
of approximately 90% of the serum by the needle 70. 

Aspirator 71, to which the needle 70 is 
attached, is within the telescoping* portion 21 of -the 
processing head 20. Once the serum S is withdrawn, the 
25 robotic actuators 26 controlling the telescoping' 

portion 21 move the aspirator 71 to deposit the serum, 
as desired, such as in the sample cups 13, 14 (see 
aspirators 71a and 71b (Figure 4B)). m this manner, * 
the separated serum is assured of being maintained with 
the original blood sample tube 12, and the integrity of 
the processing system is thus maintained. 



20 



30 



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Th e processing head 20 is designed to also 
house the other scanners or transducers , such as the 
serum scanner 32 (see Figure 4C, in addition to Figure 
1). The serum S in the tube 12 can be photoscanned for 
5 fibrin, that is, protein string, before the serum is 
aspirated. This scanning operation occurs at the 

* 

sampling station, or one station upstream, if desired, 
so long as the microprocessor 27 is programmed to 
coordinate the data. 

10 The body 48 of the tube holder 11 includes a 

concave reflective surface 75 (see Figure 5). During 
the photoscanning of the serum S, this surface 75 
serves an important function of reflecting maximum 
light to provide the improved signal to the scanner 32. 

15 In this way, an accurate reading of the fibrin is 
assured. 

In summary, a sample processing system 
particularly adapted for blood, but usable with other 
liquids that may be hazardous, is provided wherein a 

20 tube handling wheel 10 serves as a bulk storage device 
for a plurality of tube holding units 11. The wheel 10 
is transferable by a robotic arm 22 so as to be easily 
positioned between inspection and centrifuge positions 
(see Fig. 1A). A unique computer control circuit 25 

25 provides all of the functions of the sampling system 
without the need for human intervention. The liquid 
may be fully analyzed and corresponding data generated 
and stored in a manner heretofore not possible. The 
individual tube holding units allow the tubes 12, as 

30 well as sample cups 13, 14 to be centrifuged, as well 
as sampled without ever becoming detached from each 



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other. A pendulum support bar 60 provides the 
appropriate pendulum action for the tube holding unit 
. 11 during centrif uging. 

The preferred embodiment was chosen and 
described to provide the best illustration of the 
principles of the invention and its practical 
application to thereby enable one of ordinary skill in 
the art to utilize the invention in various embodiments^ 
and with vaxious modifications as are suited to the 
particular use contemplated. All such modifications 
and variations are within the scope of the invention as 
determined by the appended claims when interpreted in 
accordance with the breadth to which they are fairly, 
legally and equitably entitled. 



WO 90/08326 PCT/US90/00065 



-19- 



Claims 

1. A sample processing system for liquids 
comprising: 

support means; 

a plurality of sample containers for 
5 liquid positioned for access on said support means; 

index means for said support means for 
positioning one of said containers at a sampling 
station; 

robotic process means at said station 
10 for processing the liquid sample in each container; 

signal generating means for identifying 
the container at said station and indicating the 
condition of said liquid; and 

computer means for analyzing and storing 
15 data in response to the signals from said signal 

generating means, whereby the liquid may be analyzed 
and corresponding data generated and stored without 
human intervention. 

2. A sample processing system for liquids 
in accordance with Claiira 1 wherein said computer means 
comprises a microprocessor, input means to program the 



WO 90/08326 



PCT/US90/00065 

-20- 



mil 



microprocessor for controlling the sampling of the 
5 liquid, and data storage means. 

3. The sample processing system in 
accordance with Claim l r wherein said support means 
comprises: 

a wheel having a plurality of radial 

5 support armsr 

a central support hub for positioning 
the wheel for processing; and 

container holding means removably 
positioned between adjacent arms for receiving said 
10 containers^ 

4. The sample processing system in 
accordance with Claim 3, wherein said wheel includes a 
central hub; and 

an annular shoulder on said hub to allow 
5 pick-up of the wheel for transfer* 

5. The sample processing system in 
accordance with Claim 4, wherein is provided a pick-up 
head for engagement with the annular shoulder on said 
hub; 

5 said pick-up head including clamp means 

for engagement with the shoulder and retention during 
transfer; 

clamp actuating means for said clamps; 

and 

i0 said clamp actuator operating in 

response to said computer means - 

6. The sample processing system in 
accordance with Claim 1, wherein said containers 
comprise sample tubes; and 



WO 90/08326 



PCT/US90/00065 



-21- 

cap means for sealing said tubes* 

7. The sample processing system in 
accordance with Claim 6, wherein is further provided a 
tube holding unit for each sample tube; 

said tube holding unit including a body 
5 and retaining means for said tube; and 

. a lateral receiver extending from said 
body for sample cups. 

8. The sample processing system in 
accordance with Claim 7, wherein said lateral cup 
receiver includes at least two openings to receive and 
retain said cups in position substantially parallel to 

5 said sample tube. 

9. The sample processing system in 
accordance with Claim 8, wherein is provided a pendulum 
support means positioned between said tube and said 
cups and engaging the body of said tube holding unit; 

5 pivot means for engaging said support 

means to provide the pendulum action; and 

detent means for retaining said pendulum 
support means and said tube holding unit in the upright 
position. 

10. The sample processing system in 
accordance with Claim 9, wherein said body of said tube 
holding unit includes a recess positioned between said 
sample tube and said sample cups; 

5 said pendulum support means including a 

support bar extending in the upright position when held 
by said detent means; 

an extension above said pivot means for 
receipt in the recess to mount said tube holding unit; 



WO 90/08326 PCT/US90/000« 



-22- 



10 and 

slot means in said support means for 
receiving the pivot means; 

whereby said tube holding unit, sample 
tube and sample cups may pivot about a horizontal axis 
15 for centrifuging. 

11. The sample processing system in 
accordance with Claim 10, wherein said support means 
includes a wheel having radia.1 support arms? 

said tube holding unit being positioned 
5 between two adjacent arms on said wheel? 

the slot for receipt of said pivot means 
being formed adjacent the outer radius of the arms; and 

said lateral cup receiver being 
positioned between the adjacent arms. 

12. The sample processing system in 
accordance with Claim 11, wherein said detent means 
includes a bar magnet positioned on said pendulum 
support bar; and 

5 disc magnets having opposite poles 

directed toward said bar magnet on adjacent "arms?* 

whereby the magnet force provides an 
attraction for said support bar when said tube holding 
unit is in the upright position. 

13* The sample processing system in 
accordance with Claim 12, wherein is further provided 
an over travel pin on said pendulum support bar; and 

a recess on said support arms for 
5 receiving said over travel pin when said pendulum 
support bar is in the upright position. 

14. The sample processing system in 



WO 90/08326 



PCT/US90/00065 



-23- 

accordance with Claim 7, wherein said tube holding unit 
includes a concave reflector behind said tube; 

whereby energy transmitted through the 
5 tube is reflected back for improved scanning 
efficiency. 

15. The sample processing system in 
accordance with Claim 1, wherein said process means 
includes a processing head; 

aspirating means in said head for 
5 entering and removing at least a portion of said liquid 
from said container. 

16. The sample processing system in 
accordance with Claim 15, wherein said containers 
comprise sample tubes; 

cap means for sealing said tubes; 
5 a tube holder unit for each sample tube; 

said tube holder including a body and 
retaining means for said tube; 

a laterally extending receiver extending 
from said body for sample cups; 
10 said aspirating means being operable to 

enter and deliver a portion of the liquid removed to 
said sample cups; . 

whereby a transfer of liquid can be 
effected without human intervention. 

17. The sample processing system in 
accordance with Claim 15 , wherein said processing head 
further includes energy scanning means for analyzing at 
least a portion of said liquid in said container. 

18 . The sample processing system in 
accordance with Claim 17, wherein- said liquid is blood; 



WO 90/08326 



PCT/US90/00065 



-24- 



said scanner means viewing the serum 

portion of said blood after being centrifuged; 

5 said scanner means being operative to 

photoscan to determine the fibrin in said blood* 

19. The sample processing system in 

accordance with Claim 1, wherein said liquid is blood; 

said support means comprising a wheel 

that is operative for providing centrifuging of said 

5 blood to separate the serum from the cells; 

said containers comprising sample tubes; 

a cap means for sealing said tubes; 

a tube holder unit for each sample tube; 

said tube holder including a body and 

10 retaining means for said tube; 

a laterally extending receiver extending 

from said body for sample cups; 

said lateral cup receiver includes at 

least two openings to receive and retain said cups in 

15 position substantially parallel to said sample tube? 

a pendulum support means positioned 

.:. - .-.-.» =ald &%^e? . 

between said tube and said cups and engaging .the body 

of said tube holding unit; 

pivot means for engaging said support 
20 means to provide the pendulum action; and 

detent means for retaining said pendulum 
support means and said tube holding unit in the upright 
position; 

said tube holding unit being operative 

to 

25 to pivot through approximately 90° for the centrifuge 
position ; 

whereby said tubes and the corresponding 



WO 90/08326 



PCT/US90/00065 



iTHt 



-25- 

cups can be maintained together throughout processing 
operation. 

20. The sample processing system in 
accordance with Claim 1/ wherein the liquid is blood; 

said process means including serum 
scanner means for determination of the fibrin in the 
5 serum after centrifuging said blood; and 

aspirating means for removing the serum 
from the container after centrifuging for placement in 
separate cups for further analysis; 

said scanner means and said aspirating 
10 means being controlled by said computer means. 

21. The method of processing liquids 
including the steps of: 

supporting a plurality of containers for 
indexed access at a sampling station; 
5 indexing said containers in turn to said 

sampling station; 

processing the liquid sample at said 

station; 

* 

generating. -a signal identifying the 
10 container and the condition of the liquid being 
processed; and 

analyzing and storing the data from the 
signals generated at the process station; 

whereby the liquid may be analyzed and 
15 corresponding data generated and stored without human 
intervention . 

22. The method of processing sample liquids 
of Claim 21, wherein said liquid being processed is 
blood; 



WO 90/08326 



PCT/US90/00065 



-26- 

centrif uging the blood prior to 
5 processing the samples; 

said processing including scanning of 
said blood for fibrin. 

23. The method of processing sample liquids 
of Claim 22, wherein the processing further includes 
aspirating the serum from said containers; and 

transferring said serum to other 
5 containers for further processing. 

24. A support wheel for a sample processing 
system for liquids comprising: 

a central support hub for positioning 
the wheel for processing; 
5 a plurality of radial support arms; and 

container holding means removably 
positioned between adjacent arms for receiving said 
containers . 

25 . The wheel of the processing system of 
Claim 24, wherein said containers comprise sample 
tubes; and 

cap means for .sealing said tubes 

26. The wheel or the processing system of 
Claim 25, wherein is further provided a tube holder 
unit for each sample tube; 

said tube holder unit including a body 
5 and retaining means for said tube; and 

a. laterally extending receiver extending 
from said body for sample cups? 

said receiver being positioned between 
adjacent arms of said wheel. 

27* A tube holding unit for a liquid 



WO 90/08326 



PCT/US90/00065 



mil 



-27- 

processing system comprising: 

a body; 

retaining means' for said tube; and 
5 a laterally extending receiver extending 

from said body for sample cups. 

28. The tube holding unit for a liquid 
processing system of Claim 27, wherein said lateral cup 
receiver includes at least two openings to receive and 
retain said cups in position substantially parallel to 

5 said sample tube. 

29. The tube holding unit for a liquid 
processing system of Claim 28 f wherein is provided a 
recess positioned between said sample tube and said 
sample cups to receive a pendulum support means for 

5 said holding unit; 

said lateral cup receiver including a 
plurality of horizontally extending webs# the uppermost 
web including the openings for said sample cups; 

the lowermost web of said receiver being 
10 operative to securely support the tube holding unit on 
a surface du:iug processing of said liquid. 

30. The tube holding unit for a liquid 
processing system of Claim 27 f wherein is further 
provided : 

a concave reflector positioned behind 

5 said tube; 

whereby energy transmitted through the 
tube is reflected back for improved scanning 
efficiency. 



WO 90/08326 



PCT/US90/00065 



3tf 



TO MICROPROCESSOR 27 



1/2 




INSPECTION i 
SERUM TRANSFER 



CENTRIFUGE 



WO 90/08326 



PCT/US90/00065 



2/2 



26- 



ACTUATORS): 



TO MICROPROCESSOR 27 




.I2A 



5 ... 13 



TO WHEEL INDEX 30 

12 CENTRIFUGE 
\ m POS IT/ON 



II 



fhn 





CENTRIFUGE 
MEANS 



15, t 6 



INTERNATIONAL SEARCH REPORT 

InMrnatlonil Application No PCT/US 90/00065 



1. CLASSIFICATION OF SUBJECT MATTER 01 eeveral claaaification tymbeli apply, indicate all) * 


According to International Pat in t Claaaification (IPC) or to both National Clasaification and IPC 

IPCS: G 01 N 35/00, 35/02 


It. FIELDS SEARCHED 


Minimum Documentation Starched ' 


Claaaification Syltem 


Claaaification Symaola 


IPC5 


G 01 N 


Documentation Searched other than Minimum Documentation 
to the Extent that euch Document! ere Included In the Field e Searched * 




111. DOCUMENTS CONSIDERED TO SI RELEVANT • 




Category * 


Citation ot Document, 11 with Indication, where appropriate, of the relevant paeeagee 11 


Relevent to Claim No. 11 


A 


EP, Al, 0231430 (KABUSHIKI KAISHA NITTEC) 
12 August 1987, 
see the whole document 


l 


A 


EP, A2, 0287900 (ABBOTT LABORATORIES) 
26 October 1988, 
see the whole document 


1 


A 


* 

EP, Al, 0289789 (JAPAN TECRON INSTRUMENTS 
CORPORATION) 9 November 1988, 
see the whole document 


l 


* Special cat ego rite of cited document a: « 

"A" document defining the general atete of the art which re net 
con tide red to be of particular relevance 

*E* earlier document but published on or attar the International 
filing data 

**L" document which may throw doufate on priority ctalm(e) or 
which la cited to eetabbeti the publication date of another 
citation or other special reaeon (*» epecifled) 

-O" document referring to an oral diecloeure, uae, exhibition or 
other mean* 

"P w document pubUahed prior to the International filing data but 
later then the priority date claimed 


T" later document publiehed after the International tiling date 
or priority data and not In conflict with the application but 
cited to understand the principle or theory underlying the 
Invention 

"X" document of particular relevance: the claimed Intention 
cannot be considered novel er cannot ba considered to 
Involve an inventive step 

"Y" document of particular relevance; the claimed Invention 
cannot be considered to Involve an Inventive etep when the 
document ia combined with one er mora other euch docu- 
ments, such combination being obvious to a osteon stilled 
In the art. 

"A" document member of the asms patent family 


IV. CERTIFICATION 


Date ot the Actual Completion of the International Search 

3rd April 1990 


Date of Melting of this International Search Report 

2 .3 APR 1990 


International SeerchtnQ Authority 

EUROPEAN PATENT OFFICE 


Slgneture of Authorised Officer 

-^f^ Mme M KU1PER 



Form PCT/IS A/210 faecond sheet) (January 19*S> 



fafemtil.n.1 Application No. PCT/[JS 90 /00065 



HI. DOCUMENTS CONSIDERED TO BE RELEVANT (COMTIMUIO FROM THt SECOND SHUT) 


Cattgory « I Cttttoo ot Document, with mdiciOon. whsrt approprtatt. of Om rvtevsm puuow 


1 fttl«vsnt to Cf*fm No 

i 


A 


EP, A2 t 0293624 (ABBOTT LABORATORIES) 
7 December 1988, 
see the Whole document 

i 

i 
i 

1 


l . 

■ 

• 

* 



Form P CMS A/210 (trtra ihMt) (JsmivylMS) 



ANNEX TO THE INTERNATIONAL SEARCH REPORT _-_.„. _„ tnnn „ 
ON INTERNATIONAL PATENT APPLICATION NO. PCT/US 90/00065 



SA 



33710 



This annex Ikts the patent family mcmtwrs rriatmg to the patent dotuiM'nl* eitrd In the atrnvfr-mnOnnetf fmcmatienal search report. 

The inu u hu* are as contained in the European Patent Office F.UP file on 28/02/90 

The F-nropean Patent Office is in no way Kahle for these particular* which are merely Riven for the purpose of Information. 



Patent document 
cited in search report 


Ptthlkttiftn 
date 


Patent famBy. 
mctnher(s) 


PDhlieariw 
dale 


EP-Al- 0231430 


12/08/87 


US-A- 
JP-A- 


4731225 
62217255 


15/03/88 

24/09/87 


EP-A2- 0287900 


26/10/88 


AU-D- 
JP-A- 


1474488 
63281048 


27/10/88 
17/11/88 


EP-Al- 0289789 


09/11/88 


JP-A- 


63248451 


14/10/88 


EP-A2- 0293624 


07/12/88 


AU-D- 
JP-A- 
US-A- 


1562288 
63292064 
4855110 


10/11/88 
29/11/88 
08/08/89 



For more drtaik a hoot this annex : see Official Journal of the Forencnn Patent Office, No. 12/82 



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